The IOSSO-ZN Process, AKA zinc plating, specifically transforms every-day soft zinc alloy parts into hard, extremely wear resistant materials. The patented process bonds directly with the zinc alloy surface to provide a hard outer case not simply a surface deposited coating. A new diffused surface is the result which is extremely hard and tough. Designers can now incorporate the die cast technology with the IOSSO-ZN Process to produce economical components with excellent strength and precise, close tolerances.

Zinc diecasting is probably the fastest, most convenient one-step manufacturing process to produce complicated metal parts. Precision close tolerance casting eliminates most machining operations. Instead of using expensive brass, iron and specialty steel castings or forgings, the IOSSO-ZN processes put conventional zinc die castings into contention to replace many of these expensive previously used alloys.

Benefits: Widely diversifies metals usage Increases surface hardness Extends base metal life Reduces corrosion Increases life expectancy Increases resistance to wear Reduces friction Increases lubricity

Characteristics: No peeling, flaking or spalling Anti-galling, anti-soldering Non-magnetic, static free Heat resistant Corrosion resistant Low coefficient of friction to Reduce heat and wear

Surface thickness and coverage:
Controlled tolerances range from .000050 to .0005 of an inch
Uniform over complex shapes
No build-up on sharp edges or corners
Color controlled from transparent to silver-white
Process will replicate original surface finish

Physical Capabilities:
Small parts from 1/4" and up.
Large parts up to 6 feet by 2 feet.

Applications include by are not limited to:
Component wear parts, gears, shafts, pinions, etc.

The IOSSO-ZN Process